China Recalls Seven Million Electric Vehicles over Door Handle Safety Flaws

Chinese market regulators ordered the recall of more than seven million vehicles on Friday across automakers including Tesla, Xiaomi, Xpeng and Geely over emergency door release hazards. The joint filing stands as the single largest automotive recall round in the country’s history.

State Administration for Market Regulation officials identified interior emergency mechanical door releases designed in colors matching adjacent trim, leaving occupants unable to locate or operate the latches quickly during severe collisions that disable vehicle low-voltage electronics.

Tesla Accounts for Majority of Notices

Tesla represents the largest share of the campaign, filing two separate notices covering 5,716,552 vehicles. The company is recalling 2,975,910 cars for the door release defect starting September 25, 2026, comprising 973,156 locally built Model 3 sedans, 1,956,713 Shanghai-made Model Y crossovers, and 46,041 imported Model 3, Model S and Model X units. Tesla will apply warning labels at no cost and push over-the-air software updates to lower windows automatically after an impact.

A parallel Tesla recall covers 2,740,642 domestic Model 3 and Model Y units to fix driver attention monitoring systems. The regulator determined existing steering torque sensors failed to catch drivers looking away from the road, prompting Tesla to activate in-cabin camera monitoring immediately through software.

Domestic manufacturers submitted simultaneous plans for their electric lineups. Xiaomi is recalling 390,435 units of its SU7 sedan to add labels and update central console unlocking code, while Leapmotor called back 371,200 vehicles across its C11 and C01 ranges. Xpeng recalled 264,842 units, Geely’s Zeekr brand listed 92,658 models, Chery recalled 68,488 vehicles, Dongfeng took in 53,452, and BAIC BluePark Magna recalled 46,850 Arcfox Koala cars.

New Door Hardware Standards Loom

The regulatory action follows repeated consumer complaints and crash investigations where electronic flush handles failed to deploy after battery failure. China’s auto sector previously prioritized flush exterior handles and hidden interior buttons to improve aerodynamics and interior styling, but safety authorities have pushed back firmly against purely electronic latches.

Automakers in China must now prepare for mandatory national standard GB 48001-2026, issued in February. The rule requires physical, mechanical releases on all passenger doors for newly certified models starting January 1, 2027, with previously approved models required to comply by January 2029.