Bangladesh Power Shortages Force Consumer Goods Makers to Cut Factory Output

Bangladeshi consumer goods, food, and apparel manufacturers are cutting factory output and rescheduling shifts as industrial gas pressure drops by two thirds across major production hubs.

The supply squeeze, triggered by an offshore liquefied natural gas terminal going offline on July 21, has forced plants onto costly diesel generators and raised operating expenses by up to 15 percent.

Export Delays and Rising Fuel Costs

Food and snack producers face immediate export disruptions. Bombay Sweets missed 45.47 percent of its export orders in August because of low gas pressure, leaving 113,000 dollars in paid orders undelivered while container freight rates to the Middle East reached 8,500 to 12,000 dollars.

Diversified conglomerate PRAN-RFL Group has cut capacity on select processing lines in Narsingdi, Habiganj, Gazipur, and Narayanganj. The company is using liquefied petroleum gas to keep priority machinery running while idling others during pressure drops.

Household goods supplier ACI Consumer Brands reports that running diesel generators for continuous 24-hour operations has increased production costs by 10 to 15 percent. Foreign buyers and domestic retail channels have resisted absorbing the difference, leaving manufacturers to absorb the margin squeeze.

For regional retail brands sourcing apparel and packaged goods across South Asia, the bottlenecks demonstrate the fragility of grid-dependent production hubs, where sudden utility shortfalls directly jeopardize delivery timetables.

Solar Investments to Offset Grid Failures

Garment exporter Newage Group has altered shift patterns around electricity availability while drawing 25 percent of its plant power from rooftop solar installations. Drugmaker Incepta Pharmaceuticals is now juggling four distinct energy sources, grid electricity, natural gas, LPG, and diesel, to keep medicine lines operational.

PRAN-RFL currently generates 35 to 38 megawatts of captive renewable power toward its 200-megawatt plant demand, with plans to expand solar generation capacity to 100 megawatts before the end of the fiscal year.